How to Clip Welded Wire Fencing: A Step-by-Step Guide

Welded wire fencing is a versatile and popular option for securing properties, containing animals, and creating boundaries. However, effective installation of this type of fencing requires careful attention to detail, including the proper clipping technique. Clipping welded wire fencing is an essential step in ensuring a sturdy and long-lasting fence. This comprehensive guide will discuss the required materials, outline the necessary preparation steps, and provide a detailed walkthrough of the clipping process. By following these instructions, individuals will be well-equipped to complete this crucial aspect of setting up their welded wire fencing, ensuring it’s durability and functionality for years to come.

How Do You Join Welded Mesh Panels?

When it comes to joining welded mesh panels, one common method is to overlap the two sections and use cable ties to secure them together. This technique is simple yet effective in creating a strong and seamless connection between the panels. However, it’s essential to ensure that you don’t overtighten the cable ties during this process.

Next, take a cable tie and insert it through the holes in the mesh at the point where the panels overlap. Pull the cable tie tight enough to hold the mesh panels together firmly, but be cautious not to overtighten it. Overtightening can cause the cable tie to cut into the mesh or create excessive tension, which may result in a weaker joint.

Depending on the size and weight of the welded mesh, you may need to use multiple cable ties to create a strong bond.

Finally, trim the excess length of the cable ties using wire cutters or scissors. This step helps to maintain a neater and more professional appearance for the welded mesh joint.

Remember to prioritize a secure connection while avoiding overtightening the ties. With proper execution, you’ll achieve a durable and aesthetically pleasing result for your welded wire fencing project.

Factors to Consider When Determining the Number of Cable Ties Needed for Joining Welded Mesh Panels

  • Cable tie material and strength
  • Mesh panel size and weight
  • Type of installation (permanent or temporary)
  • Tensile strength required for the application
  • Environmental conditions (temperature, humidity)
  • Load capacity and stress distribution
  • Structural integrity of the welded mesh panels
  • Security requirements and potential threats
  • Maintenance and accessibility for future modifications
  • Cost considerations and budget constraints
  • Regulatory compliances and industry standards

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The welding process used for wire mesh ensures a strong and durable construction. By utilizing techniques like TIG and spot welding, the individual steel wires are securely fused at the cross-sections, resulting in a sturdy and reliable mesh structure. This welding process also ensures that the mesh’s opening size remains consistent and permanent, providing consistent performance and functionality.

How Is Wire Mesh Welded?

This means that once the wires are welded together, they remain fixed in their positions, creating a sturdy and durable mesh structure. The welding process typically involves the use of electricity to heat the wires and then applying pressure to join them together. This creates a strong bond between the wires, ensuring that the mesh won’t easily come apart.

To begin the welding process, the steel wires are first cleaned and straightened to ensure a smooth and even surface. This is important as any impurities or bends in the wire can affect the integrity of the weld.

TIG welding, also known as tungsten inert gas welding, is a common technique used in the welding of wire mesh. In this process, an electric arc is created between a tungsten electrode and the workpiece, which is the wire mesh in this case. A filler rod is then used to fill the gap and create a continuous and strong weld.

Spot welding is another commonly used welding technique for wire mesh. In this process, two copper alloy electrodes are used to clamp the wires together. An electric current is then passed through the electrodes, creating resistance heat at the points where the wires cross. This heat causes the wires to melt and fuse together, forming a weld.

This results in a strong and durable mesh structure that can be used for a variety of applications, including fencing. The precise and controlled nature of TIG welding, as well as the speed and efficiency of spot welding, make them ideal choices for creating high-quality welded wire mesh.

Different Types of Wire Mesh

There are various types of wire mesh available, each serving different purposes. One common type is welded wire fencing, which is made by welding wires together at their intersections. This type of wire mesh is commonly used for creating secure enclosures, such as animal and garden fences.

Another type of wire mesh is called woven wire fencing, where the wires are woven together in a crisscross pattern. This type is often used for agricultural applications, such as livestock fences.

Additionally, there are wire meshes specifically designed for industrial applications, like industrial filtration or sieving. These wire meshes are made from high-quality materials to withstand heavy-duty usage.

Overall, choosing the right type of wire mesh depends on the intended use and requirements of your project. It’s important to consider factors such as the wire gauge, mesh size, and material composition to ensure you select the right wire mesh for your needs.

It’s versatile and can be easily welded using different methods such as MIG, TIG, or spot welding. Stainless steel – Stainless steel wire mesh is highly durable and resistant to corrosion, making it suitable for various applications. It can be welded using TIG or MIG welding techniques. Galvanized steel – Galvanized steel wire mesh is coated with zinc, making it resistant to rust and corrosion. It can be welded using MIG or spot welding. Aluminum – Aluminum wire mesh is lightweight and offers excellent strength-to-weight ratio. It can be welded using TIG or MIG welding methods. Copper – Copper wire mesh is known for it’s electrical conductivity and thermal properties. It can be welded using TIG or MIG welding techniques. Whatever the metal, wire mesh can be effectively welded to create sturdy and functional components.

Can You Weld Wire Mesh?

It’s durable and offers good strength and stability. Carbon steel wire mesh can be easily welded using traditional welding techniques such as arc welding or gas metal arc welding (MIG welding). Stainless steel – Stainless steel wire mesh is highly resistant to corrosion and offers excellent strength and durability. It’s commonly used in outdoor applications or environments with high moisture or chemical exposure. It’s often used in applications where weight is a concern, such as aerospace or automotive industries. Brass – Brass wire mesh is known for it’s superior electrical conductivity and excellent formability. It’s commonly used in electrical and electronic applications. Copper – Copper wire mesh offers excellent electrical conductivity and high thermal conductivity. Copper wire mesh can be welded using TIG welding or resistance welding techniques. Galvanized steel – Galvanized steel wire mesh is coated with a layer of zinc to provide excellent corrosion resistance. Each type of wire mesh has it’s own unique properties and advantages, so it’s important to choose the right type for your specific application. Whether you need to create wire mesh components or assemblies, welding is a versatile and reliable method to join wire mesh together.

Different Welding Techniques for Different Types of Wire Mesh (e.g., TIG Welding, Resistance Welding)

When it comes to welding wire mesh, different techniques can be used based on the type of wire mesh being worked with. Two common welding methods for wire mesh are TIG welding and resistance welding.

TIG welding, or tungsten inert gas welding, is a precise method that uses a non-consumable tungsten electrode to create a weld. It’s often used for thinner wire mesh or when aesthetic appeal is important, as it produces clean and neat welds.

Resistance welding, on the other hand, uses the principle of electrical resistance to create a weld. This technique works well for thicker wire mesh and is faster compared to TIG welding. It involves passing a high electric current through the wire mesh, creating heat and causing it to fuse together.

It’s important to choose the appropriate welding technique for the specific type of wire mesh to ensure a strong and durable weld. Factors such as wire thickness, mesh size, and the desired final appearance should be considered when deciding between TIG welding or resistance welding.


By following the step-by-step guide outlined above, you can ensure that your fencing is properly clipped and will withstand the test of time. Always remember to prioritize safety precautions and choose the appropriate tools and materials for the job.

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