How to Flatten Welded Wire Fence

Welded wire fences are commonly used for various purposes, such as securing boundaries, containing livestock, and safeguarding properties. However, over time, these fences may become bent or warped due to external factors like weather conditions, accidental impacts, or simply wear and tear. When faced with a need to flatten a welded wire fence, it’s essential to approach the task with proper knowledge and techniques to ensure a successful outcome. By following these steps, individuals can confidently tackle this task and restore the integrity of their welded wire fence, enhancing it’s durability and overall appearance.

Is Woven Wire or Welded Wire Better?

When it comes to choosing between woven wire and welded wire for fencing applications, the decision often boils down to the specific needs and requirements of the project. Both options have their own unique advantages and disadvantages.

Woven wire mesh is typically constructed by weaving individual wires together to form a stable and flexible grid pattern. This type of wire mesh is known for it’s versatility and suitability for various applications. It’s commonly used in agricultural settings to fence livestock and keep out predators. The flexible nature of woven wire allows for some give and movement, which can be beneficial in areas prone to shifting ground or extreme weather conditions.

On the other hand, welded wire mesh is manufactured by welding individual wires together at their intersections, creating a rigid and sturdy mesh structure. The welding process adds strength to the wire, making it more durable and resistant to damage. This strength makes welded wire mesh an excellent choice for applications that require heightened security and support. It’s often used for perimeter fencing, protective caging for animals and equipment, and as concrete wire mesh sheets for reinforcing concrete structures.

Thicker wires are used during the welding process, enhancing the overall rigidity of the mesh. This can be particularly beneficial in high-traffic areas or situations where there’s a higher risk of vandalism or attempted breaches.

However, the increased strength and rigidity of welded wire mesh also mean that it may be less forgiving in certain situations. If the ground is prone to shifting or if the fence needs to be installed on uneven terrain, a rigid welded wire mesh may be more difficult to install and maintain.

It’s important to carefully consider all these factors and consult with professionals to determine the most suitable option for your fencing needs.

Cost Comparison Between Woven Wire and Welded Wire

  • Material cost
  • Installation cost
  • Maintenance cost
  • Durability
  • Appearance
  • Security
  • Functionality
  • Longevity
  • Flexibility
  • Customization options

Flattening a fence wire can be a simple task when using the right methods. One effective way is to unroll the mesh and continue placing heavy objects along the edges to prevent it from curling back up. By allowing the mesh to stay under the weight of these objects for a period of time, it will gradually flatten out and retain it’s newfound shape.

How Do You Flatten a Fence Wire?

Flattening a welded wire fence requires a combination of patience and the right technique. One effective way to flatten a fence wire is by rolling out the mesh until you reach the end of the section you previously cut down from the roll. This process helps to loosen any tight coils and allows the wire to lay flat on the ground. As you unroll the mesh, make sure to apply gentle pressure to keep it straight.

To ensure that the wire mesh retains it’s flattened shape, you can strategically place heavy items along the edges where the wire tends to curl back up. These items could be concrete blocks, rocks, or any other substantial objects that will exert enough pressure to keep the wire straight. Leave these heavy items in place until the mesh has straightened out and easily maintains that shape when the objects are removed.

Another technique you can employ is using a tensioning tool or a come-along to straighten the welded wire fence. This tool allows you to apply extra tension to the wire, helping to remove any twists or bends. Starting at one end of the mesh, attach the tensioning tool and gradually increase the tension until the wire is straightened. Remember to move along the length of the fence, fixing any irregularities as you go.

In addition to these methods, it’s crucial to ensure that the fence posts are properly installed and secured. Uneven or leaning posts can cause the wire mesh to distort or curl up, making it challenging to achieve a perfectly flat fence. Regularly check the posts for stability and make any necessary adjustments or reinforcements to maintain a straight and even fence line.

Source: How to Straighten Rolled Wire Mesh (EASY STEPS)

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While spot welding is widely used for joining wire mesh components, there are other welding techniques available that can also ensure durability and cost-effectiveness. These alternative techniques include resistance welding, TIG welding, and MIG welding, each with it’s own specific advantages and suitability for different applications. By choosing the right welding technique, wire mesh components can be effectively welded to meet diverse operational requirements.

Can Wire Mesh Be Welded?

This technique is commonly used in the construction industry for joining metal wire mesh components. By strategically heating specific areas of the wire mesh, spot welding creates strong, secure connections that are resistant to mechanical stress. This makes it an ideal choice for applications where the mesh will be subject to heavy loads or constant movement.

In some cases, depending on the specific requirements of the application, alternative welding techniques such as resistance welding or gas welding may be more appropriate. It’s important to consider factors such as the material composition of the wire mesh, the desired strength of the weld, and the specific conditions the mesh will be subjected to when selecting the most suitable welding method.

This method offers advantages such as cost-effectiveness, durability, and efficiency, making it a popular choice for manufacturers in various industries. However, it’s essential to consider the specific requirements of the application and choose the most appropriate welding technique accordingly.

Advantages and Disadvantages of Wire Mesh Welding

  • Advantages of wire mesh welding:
  • High strength and durability
  • Uniformity in mesh spacing and size
  • Efficient production process
  • Easy handling and installation
  • Suitable for various applications
  • Cost-effective option
  • Disadvantages of wire mesh welding:
  • Restricted design flexibility
  • Difficult to repair once welded
  • Limited customization options
  • Potential for corrosion in certain environments
  • Requires skilled labor for proper installation
  • May not be suitable for curved or complex structures


In conclusion, leveling a welded wire fence requires a combination of careful planning, appropriate tools, and perseverance. By following the step-by-step process of removing posts, loosening the wire, and readjusting tension, you can effectively flatten a welded wire fence and restore it’s functionality and aesthetics. It’s essential to prioritize safety throughout the process, wearing protective gear and working with caution. With patience and attention to detail, you can enjoy a well-maintained and level welded wire fence, providing security and enhancing the visual appeal of your property for years to come.

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