What Type of Board to Make a Miter Saw Fence

When it comes to creating a miter saw fence, the choice of materials is crucial in ensuring precision and safety during woodworking tasks. One of the primary considerations is the type of board that will be used to construct the fence. There are various options available, each with it’s own advantages and disadvantages. From hardwood to plywood, the selection of the right board depends on factors such as durability, stability, and affordability. Understanding the characteristics and limitations of different types of boards will empower woodworkers to make an informed decision tailored to their specific needs.

What Does a Miter Fence Do?

The miter fence is an essential component of a miter station, as it plays a crucial role in ensuring accuracy and precision in woodworking projects. It’s primary function is to keep workpieces square to the blade of the miter saw, preventing any angle deviations that may compromise the quality of the cuts. Moreover, the miter fence enables the use of stops, which allow for consistent and repeatable cuts, making it an indispensable tool for any craftsman.

When it comes to choosing the right board for making a miter saw fence, it’s crucial to consider durability and stability. The Infinity 48″ Professional Miter Saw Fence System, item 100-349, is an excellent option that excels in both these aspects. Built with high-quality materials, this fence system ensures longevity and robustness, even under heavy usage. This is crucial, as a sturdy and reliable fence is essential for achieving accurate and repeatable cuts.

It features an adjustable flip stop that allows for precise measurements and repeated cuts without the need for constant readjustments. This saves valuable time and ensures consistency in woodworking projects.

Invest in this reliable and high-quality product to elevate your miter stations performance and take your craftsmanship to the next level.

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When it comes to the height of a miter saw fence, it’s crucial to consider the proper alignment with the tabletop and the miter saw itself. Ideally, the fence should stand 2 ΒΌ” taller than the tabletop, ensuring optimal functionality and precision. This measurement ensures the correct positioning relative to the miter saw, which should be set at the same height as the tabletop.

How Tall Should a Miter Saw Fence Be?

When it comes to determining the height of a miter saw fence, there are a few crucial factors to consider. The miter saw fence should be designed to provide adequate support and stability for your workpiece, ensuring clean and accurate cuts every time. One important consideration is the height of the tabletop. Ideally, the tabletop should be at the same height as your miter saw to create a seamless working surface.

By maintaining a consistent height between the tabletop and the fence, you create a level and even surface for your workpiece, reducing the risk of errors and enhancing the overall accuracy of your cuts. This is particularly important when working on intricate projects or dealing with precise measurements.

The fence should be made from sturdy materials and securely attached to the table or a dedicated fence system. Additionally, consider incorporating features such as T-tracks or flip stops to enhance the versatility and functionality of the fence. These additions allow for easy adjustments, repetitive cuts, and improved safety.

This alignment ensures that the fence provides the necessary support and stability for your workpiece, enabling accurate and precise cuts.

How T-Tracks and Flip Stops Can Enhance the Functionality of a Miter Saw Fence

  • T-tracks and flip stops provide added versatility to a miter saw fence.
  • They allow for precise and repeatable cuts, increasing accuracy and efficiency.
  • T-tracks are embedded in the fence, offering an anchor for accessories and attachments.
  • Flip stops attach to the T-tracks, acting as a stop or block for securing workpieces.
  • With flip stops, users can easily create consistent lengths for multiple cuts.
  • The adjustable nature of flip stops enables quick and precise positioning.
  • T-tracks and flip stops are compatible with various miter saw fences and can be customized to fit different setups.
  • These enhancements are especially beneficial for woodworking projects that require precision and consistency.
  • In summary, incorporating T-tracks and flip stops into a miter saw fence significantly enhances it’s functionality and improves cutting accuracy.

Source: Miter Saw Fence and Kreg Stop Block Track System

A sacrificial fence plays a crucial role in ensuring precise cuts, especially when working with small moldings like picture frames. By combining a sharp chopsaw blade with a sacrificial fence, consistently tight miters can be achieved. That’s why for my picture frame business, I make it a point to install new CMT saw blades on my table saw, miter, and chop saw.

Why Use a Sacrificial Fence on Miter Saw?

A sacrificial fence is a crucial addition when working with a miter saw, and there are several reasons why it’s important to utilize one. One of the primary benefits is that it allows for more precise and accurate cuts, especially when dealing with small moldings. Picture frames, for example, require tight miters, and a sacrificial fence helps achieve this consistently. By combining a sharp chopsaw blade with a sacrificial fence, you can ensure clean and precise cuts every time.

When it comes to choosing the material for your sacrificial fence, there are a few factors to consider. It should be durable enough to withstand the force and pressure exerted by the blade, and yet easy enough to replace when it becomes worn or damaged. An ideal choice would be a high-quality hardwood, such as maple or oak, as they offer both strength and longevity. These woods are also resistant to warping, making them a reliable option for a sacrificial fence.

In my own business, I’ve found that installing new CMT saw blades on my table saw, miter saw, and chop saw greatly enhances the accuracy and quality of my cuts. These blades are known for their sharpness and durability, allowing for smoother and cleaner cuts. When combined with a sacrificial fence, the results are even better, as the fence provides additional support and stability to the workpiece.

To create a miter saw fence, you can start by selecting a suitable piece of wood that meets the desired specifications. It should be straight, flat, and have sufficient thickness to withstand the pressure of the blade. Once you’ve the material, cut it to the desired length and height. You’ll also need to ensure that it fits securely and snugly onto the miter saw table, offering stability during operation.

When constructing the fence, it’s crucial to keep it square to the blade, as any misalignment can result in inaccurate cuts. You can use a combination square or a digital angle gauge to check the squareness of the fence before securing it in place. Pay attention to the fences alignment with the blade, as well as it’s perpendicularity to the miter saw table.

By combining a sharp chopsaw blade with a sacrificial fence made from a durable hardwood like maple or oak, you can achieve tight miters consistently. Take care to choose the right material and carefully align and secure the fence to ensure accurate and clean cuts.

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The choice of material for a saw fence plays a crucial role in the overall performance and durability of your table saw. While wooden and plastic fences are available, they’re often prone to malfunction and breakage, making them less reliable options. As a result, most experts recommend opting for a table saw fence that’s constructed from aluminum and steel. These materials offer superior strength, stability, and longevity, ensuring precision and safety during woodworking projects.

What Is the Best Material for Saw Fence?

When it comes to choosing the best material for a saw fence, many experts recommend opting for a combination of aluminum and steel. While there are wooden and plastic fences available, they’re often prone to malfunction and breakage, making them less durable in the long run.

Aluminum is a popular choice due to it’s lightweight nature and resistance to rust and corrosion. It allows for easy maneuverability and provides stability, ensuring accurate cuts. It’s non-magnetic properties also make it compatible with most power tools.

Steel, on the other hand, is renowned for it’s strength and durability. It can withstand heavy usage and provides the necessary stability for precise cutting. It’s also less likely to warp or bend over time, ensuring consistent performance.

Comparison of Different Materials for Saw Fences (Wood, Plastic, Aluminum, Steel) in Terms of Durability and Performance.

  • Wood
  • Plastic
  • Aluminum
  • Steel

Once you’ve secured the blocks in place, you can align the piece of wood with the desired cutting line and slowly lower the miter saw blade for an accurate lengthwise cut. However, it’s important to note that miter saws are primarily designed for crosscuts and angled cuts, and may not be the most efficient tool for lengthwise cuts on longer pieces of wood. In such cases, a table saw or a circular saw may be a better option.

Can a Miter Saw Cut Lengthwise?

When making lengthwise cuts on a miter saw, it’s important to use a suitable board to create a miter saw fence. A miter saw fence is a crucial accessory that helps ensure accurate and precise cuts.

One popular option for making a miter saw fence is to use a piece of plywood. Plywood is strong and durable, making it an ideal material for this purpose. It can be easily cut to the desired size and shape, allowing you to customize your miter saw fence according to your needs. Additionally, plywood is readily available and relatively inexpensive, making it a cost-effective choice.

Solid wood boards offer excellent stability and strength, ensuring that your miter saw fence will be able to withstand the pressure exerted during cutting.

Plywood, solid wood boards, HDF, and MDF are all viable options, each offering it’s own set of advantages.


While there’s no one-size-fits-all answer, opting for a straight and sturdy board, such as a plywood or hardwood, is often the best choice. Ultimately, the chosen board should be durable, well-designed, and capable of enhancing the overall performance of the miter saw, thereby optimizing safety and productivity in woodworking projects.

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